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Show Schedule
Expomaq 2012
Queretaro, Mexico
March 7-9, 2012
Booth #310
Grindtec 2012
Augsburg, Germany
March 14-17, 2012
Hall #1, Booth #1019
BC Saw Filers Conference
Prince George, BC, Canada
Late April TBA
August 22-25, 2012
IWF 2012
Atlanta, GA
August 22-25, 2012
Booth #6513
click here to view the complete Vollmer Show Schedule |
VOLLMER OF AMERICA CORP.
105 Broadway Avenue
Carnegie, PA 15106
Tel.: 412.278.0655
Fax: 412.278.0520
info@vollmer-us.com |
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Royce//Ayr Cutting Tools Relies On Advanced Technology For Competitive Advantage
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Royce designers utilize the most up-to-date CAD and modeling software
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| New Product News |
 New QXD200 with ExLevel Software
The latest generation of our QXD200 features the enhancements on ExLevel design and simulation software as well as fully automatic PCD finish-grinding and polishing functions. During the recent PCD Days held at Vollmer headquarters in Carnegie, PA, demonstrations of new QXD200 technology along with guest speakers from the major PCD suppliers generated excitement and great dialogue throughout the week.
Two fully automated QXD200 machines were demonstrated to explain various machine options and the processing of PCD drills. Cutting Tool Engineering was there to cover it.
>Watch a short video overview
Contact us for more information on the Vollmer Service Center for efficient, automated sharpening.
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For almost 50 years, the Royce name has represented the highest quality in cutting tools and saw blades throughout North America. The quality of these tools is a critical component for manufacturing processes including wood, metal, plastics and composite applications. The quality component of Royce tools begins at their headquarters in Cambridge, Ontario Canada, and is also apparent at their west coast facility in San Bernardino, California, with the initial tool design process.
Gene Veening, President of Royce//Ayr Cutting Tools, states, “Our mission is now and always will be to supply our customers with the best quality in tooling at the most competitive price. In order to accomplish this we must have strong cooperation with the equipment manufacturer to have state of the art machines and timely expert service. Vollmer has given us this advantage by designing equipment to give us the best tolerances and quality finish and is there for us when we – on the rare occasion – need help in case of a breakdown.”
The Royce team prides itself on combining experience and creativity to achieve the optimal solution for their customers. Using carbide, inserts, and PCD tooling, the Royce team designs the most cost effective solution for each application. In many cases, multiple cutting tool materials are combined to achieve the desired result. The Royce designers utilize the most up-to-date CAD and modeling software to simulate and predict results, while confirming geometries with their customers.
When producing tools and saw blades with varying designs and materials, it is very important that the latest technology is also used throughout the production process. Royce utilizes state of the art equipment for the production of cold saws, inserts and the grinding of commercial knives, including carbide tipped and high speed steel saws in addition to polycrystalline diamond (PCD). The PCD materials are too difficult to grind, so Royce utilizes Vollmer erosion technology to machine these materials. According to Gene Veening, “The extreme precision of Vollmer erosion machines allows Royce//Ayr to produce Diamond tooling with tolerances far superior to carbide or steel. Diamond tools produced on Vollmer machines provide wood industry manufactures with a unique advantage when machining solid wood or wood composites. Due to extreme accuracy, PCD tools improve cut quality and dramatically increase tool life in many wood machining applications. Through effective integration of PCD tools, companies are able to reduce annual tool costs while improving finish quality and reducing labor costs dramatically.”
Vollmer produces rotary and wire erosion machines specifically designed for finishing the intricately designed and long lasting diamond tools. In many applications, the PCD (diamond) tools will provide tool life in excess of 30X that of comparable carbide cutting tools. Depending on the job at hand, Royce engineers use both the wire and rotary erosion machines to complete the tools and achieve the sharpest cutting edge. Scott Burton, sales manager at Royce//Ayr, shared the following observation, “In recent years, usage of PCD tooling has grown considerably in wood manufacturing. Many large and small operations have realized the cost and quality benefits of PCD tooling. The growth has been driven by several factors to which Vollmer has contributed. Vollmer machine innovations allow tool makers to produce tools with less machine time, resulting in lower price points for their finished products. Furthermore, new Vollmer erosion technology produces tools with a sharper cutting edge than ever before. As a result, PCD tools can be used in more applications on different materials, which have further increased the use of PCD tooling.”
The most recent machine acquisition is a Vollmer QXD200. This six-axis machine has the latest generator technology and enables the tool designers to machine virtually any location on the tool combined with superior finishes.
 The modular nature of the machine also permits flexibility in the automation features to meet changing demands in manufacturing. The QXD200 machine also has the capability of producing PCD drills, including the ExLevel software, which assists with 3D modeling of the finish drill design.
Scott sums up the importance of a partnership between the equipment manufacturer and tool producer as follows, “Cooperation with Vollmer has given Royce//Ayr a competitive advantage in Diamond tooling production. Machine quality, performance and reliability have allowed Royce//Ayr to produce tools of the highest quality and precision to meet the demands of the market place. A partnership driven by innovation will undoubtedly result in continued growth into new markets." Modern wood composite materials are constantly evolving and creating demands for PCD tooling. Aerospace and transportation industries generate new materials that are extremely abrasive and difficult to machine. Non-ferrous materials are widely used in many industries and have proven to be compatible with PCD tools.
It is apparent that future demands for diamond tools will increase in many industry sectors. Vollmer and Royce//Ayr are dedicated to meeting those demands through constant improvement and a mutual dedication to the highest level of quality and service.
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